1. Customer Background
Our customer is a large printing factory operating in a high-temperature, high-humidity, and dusty environment. During continuous production, the workshop temperature can exceed 40°C, with humidity levels remaining consistently high.
Their previous industrial all-in-one PC from another brand frequently suffered from screen condensation, motherboard moisture damage, and system instability, causing unexpected downtime and disrupting production efficiency.
2. Problem Analysis
After on-site inspection and fault diagnosis, we identified two key issues:
- Condensation ingress: In humid environments, water vapor condensed inside the display and gradually seeped into the motherboard, leading to damp circuits and short circuits.
- Insufficient protection: The old design lacked effective waterproofing and conformal coating, leaving the motherboard exposed to moisture and corrosion.
3. Solution: CESIPC CTN-1592BA All-in-One Industrial PC
To address these issues, we provided a customized CTN-1592BA Panel PC solution, optimized specifically for harsh factory environments.
① Conformal Coating on the Motherboard
We added a three-proof (moisture-proof, mold-proof, salt-spray-resistant) conformal coating process to the motherboard:
- Enhances reliability and long-term durability in humid conditions.
- Automatically sprayed coating forms a thin protective insulation layer;
- Effectively blocks moisture, dust, and corrosive gases.
② Waterproof Front Frame Design
The CTN-1592BA adopts a rugged aluminum alloy front frame with an embedded O-ring waterproof seal between the frame and chassis:
- Achieves IP65 front panel protection;
- Prevents condensation and oil mist from entering;
- Maintains a clean, sleek appearance suitable for industrial use.
③ Customer Feedback for CESIPC All-in-One Industrial PC
According to customer feedback, CESIPC’s Panel PC CTN-1592BA features tighter interface openings with smaller gaps, providing better sealing and dust protection than other panel PCs.
4. Results and Benefits
After over three months of continuous operation on-site, the results were outstanding:
- 🌡 No condensation damage — the motherboard and display remained completely unaffected by heat and humidity;
- ⚙️ Stable 24/7 operation — zero downtime during full-shift production;
- 💧 Superior protection — excellent resistance to dust, moisture, and corrosion;
- 💼 Reduced maintenance — no frequent repairs or replacements, greatly improving productivity.
5. Conclusion
By integrating conformal coating protection, O-ring waterproof sealing, and enhanced structural design, the CESIPC CTN-1592BA All-in-One Industrial PC effectively solved the reliability challenges faced by the printing factory.
This project demonstrates CESIPC’s commitment to delivering durable, high-performance industrial computing solutions that perform flawlessly even in extreme environments.
We continue to help our customers achieve higher reliability and lower maintenance costs — one innovation at a time.
Contact CESIPC Team
