1. Product Overview
Model: EPC-S1022A
Display: 10.1″ industrial-grade capacitive touch screen (glove-friendly)
Front Protection: IP65 waterproof and dustproof front panel
CPU Options: Intel® Celeron J4125 / N5100 / i3
Memory / Storage: 4GB–16GB RAM, SSD 64–512GB
I/O Interfaces:
- 2 × Gigabit LAN
- 6 × USB (4 × USB 3.0 + 2 × USB 2.0)
- 3 × COM (RS-232 / RS-485)
- 1 × HDMI, 1 × VGA
- DC 12–24V wide-range power input
OS Support: Windows 10 / 11 IoT, Linux, Ubuntu
Mounting Options: Panel mount, VESA, wall mount
📌 Designed for industrial automation and equipment HMI applications, the EPC-S1022A combines rugged construction, rich connectivity, and reliable performance, making it ideal for pharmaceutical tablet counters and agricultural seed counting machines.
2. Application Background
Automatic counting machines are widely used in:
- Pharmaceutical industry: counting tablets, capsules, or pills before bottling;
- Agricultural sector: counting and dispensing seeds (corn, wheat, rice, etc.) into packets or planting trays.
Challenges of Traditional Systems:
| Issue | Description |
|---|---|
| Limited connectivity | Few COM/USB ports — difficult to connect camera, PLC, barcode scanner, printer, etc. |
| Poor durability | Standard displays not resistant to dust or humidity from tablets or seeds |
| Inefficient control | Separate PC and monitor increase wiring complexity |
| Low traceability | Data cannot be linked to MES/ERP systems |
| Outdated interface | Mechanical buttons and switches slow down operation |
3. Solution: EPC-S1022A as an Intelligent Control & HMI Platform
System Configuration
Central Control Terminal: EPC-S1022A acts as the HMI and data hub.
Integration Highlights
- Communication Interfaces:
- RS-485 for PLC communication;
- USB for high-speed camera and barcode scanner;
- Dual LAN for MES network and remote monitoring;
- HDMI/VGA for optional large-screen display.
- Software Functions:
- Real-time counting visualization;
- Batch number input and data logging;
- Alarm and fault display;
- Automatic upload of batch data to MES or ERP systems.
- Industrial Protection: IP65 front panel prevents ingress of powder and moisture; easy to clean and disinfect.
4. Implementation & Validation
1️⃣ Hardware Integration
- EPC-S1022A installed flush into the machine’s stainless steel panel;
- All cables routed through waterproof glands for hygiene and safety;
- Unified 24V DC power supply shared with the main controller.
2️⃣ Software Configuration
- Runs Windows 10 IoT with custom counting application;
- Communicates with PLC via Modbus RTU/TCP;
- USB interfaces connect camera and scanner for visual counting;
- Automatic local database and periodic MES data upload.
3️⃣ Environmental & Reliability Tests
| Test | Condition | Result |
|---|---|---|
| High Temperature | 45°C continuous operation (72 hrs) | Passed |
| Dust Exposure | Simulated tablet/seed powder environment | No ingress |
| Vibration | 10–55Hz, 1-hour cyclic vibration | Passed |
| Communication | PLC + camera + MES simultaneous test | <50 ms delay |
5. Results and Customer Benefits
| Metric | Before (Legacy System) | After (EPC-S1022A Solution) |
|---|---|---|
| System Design | Separate PC + monitor | Integrated panel PC |
| Connectivity | Limited COM/USB | 6×USB + 3×COM + 2×LAN |
| Stability | Frequent system resets | 24/7 stable operation |
| Interface | Buttons/switches | Touch-based, intuitive UI |
| Cleanability | Not sealed | IP65 front, wipe-clean surface |
| Data Traceability | Manual records | Automatic MES/ERP sync |
Measured Improvements:
- Counting accuracy improved to ±0.2%;
- Downtime reduced by 40%;
- Operator training time cut by 50%;
- Data upload speed tripled.
6. Customer Case & Industry Impact
Customer: Leading pharmaceutical equipment and seed packaging manufacturer
Deployment: 120 units of EPC-S1022A integrated into automatic counting and packaging lines.
Customer Feedback:
- Stable operation for over 12 months with zero hardware failure;
- Easy cleaning meets GMP and food-grade requirements;
- Real-time MES connectivity enhances production visibility;
- Sleek, integrated appearance improves equipment aesthetics and market competitiveness.
7. Industrial Touchscreen PC EPC-S1022A
✅ EPC-S1022A proves to be an ideal solution for tablet and seed counting automation, offering:
- High performance and interface richness;
- IP65 protection and industrial reliability;
- Excellent data integration and user experience.
It effectively bridges machine-level control and enterprise-level data systems, supporting the digital transformation of pharmaceutical and agricultural manufacturing.
Contact CESIPC Team
